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Unit of study_

MECH1400: Design and Construction of Mechanical Systems

Semester 2, 2023 [Normal day] - Camperdown/Darlington, Sydney

This is a project based unit where students will construct and test a real machine of their own design using Computer Aided Design software, machine and hand tools. Students will be required to undertake research into the historical development of the machine and to learn the associated basic theory and analytic techniques to allow them to fully understand and analyse their design. Students will also learn how to construct a complex electro-mechanical benchtop test rig incorporating instrumentation and control systems and a graphical user interface, and how to interface their design with such a system to establish its performance characteristics. The unit ties in with the workshop component of MECH1560 Introduction to Mechanical Engineering. Skills developed become relevant in MECH2400 Mechanical Design 1.

Unit details and rules

Unit code MECH1400
Academic unit Aerospace, Mechanical and Mechatronic
Credit points 6
Prohibitions
? 
None
Prerequisites
? 
None
Corequisites
? 
None
Assumed knowledge
? 

None

Available to study abroad and exchange students

No

Teaching staff

Coordinator Steven Armfield, steven.armfield@sydney.edu.au
Lecturer(s) Gregory Gardner, greg.gardner@sydney.edu.au
Type Description Weight Due Length
Assignment group assignment Concept Design Review (Group)
Drawing or freehand sketch of the design concept due timetabled workshop
0% Week 03
Due date: 14 Aug 2023 at 09:00

Closing date: 01 Sep 2023
At least 1 Drawing
Outcomes assessed: LO2 LO5 LO8
Assignment Assignment 1 - System Engineering Requirements (Individual)
Individual written research report
10% Week 03
Due date: 18 Aug 2023 at 23:59

Closing date: 01 Sep 2023
3 Pages
Outcomes assessed: LO1 LO5 LO6
Assignment group assignment Assignment 2 - Design proposal (Group)
Design Proposal report
15% Week 05
Due date: 01 Sep 2023 at 23:59

Closing date: 15 Sep 2023
5,000 words excluding drawings
Outcomes assessed: LO1 LO2 LO5 LO8
Tutorial quiz hurdle task AS1100 drawing threshold task (Individual)
Assembly drawing of supplied object to the requirements of AS1100
0% Week 06
Due date: 05 Sep 2023 at 13:00

Closing date: 19 Sep 2023
1 drawing
Outcomes assessed: LO9
Assignment SPARKPlus for Assignment 2 - Design proposal (Individual) - RPF1
Group contribution self and peer assessments in SPARKPlus
0% Week 06
Due date: 04 Sep 2023 at 23:55

Closing date: 18 Sep 2023
30 minutes
Outcomes assessed: LO2 LO5 LO8 LO1
Assignment group assignment Assignment 3 - Progress Report & Drawings (Group)
Major Project Progress report plus detailed drawings to AS1100.
15% Week 09
Due date: 06 Oct 2023 at 23:59

Closing date: 20 Oct 2023
4,000 words excluding drawings
Outcomes assessed: LO2 LO6 LO7 LO8 LO9
Assignment SPARKPlus for Assignment 3 - Progress Report & Drawings (Individual) - RPF2
Group contribution self and peer assessments in SPARKPlus
0% Week 10
Due date: 09 Oct 2023 at 23:55

Closing date: 23 Oct 2023
30 minutes
Outcomes assessed: LO2 LO7 LO8
Assignment group assignment Assignment 4 - Final Design Report (Group)
Final report including detailed drawings and an assembly drawing to AS1100
15% Week 12
Due date: 27 Oct 2023 at 23:59

Closing date: 10 Nov 2023
6,000 words excluding drawings
Outcomes assessed: LO2 LO3 LO8 LO9
Assignment group assignment Assignment 5 - Project Outcome (Group)
Project outcome - due timetabled workshop session
15% Week 13
Due date: 30 Oct 2023 at 09:00

Closing date: 17 Nov 2023
Details via Canvas assignment area.
Outcomes assessed: LO2 LO4 LO6 LO8 LO9
Tutorial quiz Quiz
Quiz
20% Week 13
Due date: 31 Oct 2023 at 12:00

Closing date: 14 Nov 2023
1 hour
Outcomes assessed: LO1 LO7 LO4 LO3
Assignment SPARKPlus for Assignment 4 and 5 - Final Design Report & Project Outcome (Individual) - RPF3
Group contribution self and peer assessments in SPARKPlus
0% Week 13
Due date: 30 Oct 2023 at 23:55

Closing date: 17 Oct 2023
30 minutes
Outcomes assessed: LO2 LO8 LO5 LO4
Assignment Assignment 6: Reflective Learning Report (Individual)
Report
10% Week 13
Due date: 03 Nov 2023 at 23:59

Closing date: 17 Nov 2023
1000 words
Outcomes assessed: LO2 LO7
hurdle task = hurdle task ?
group assignment = group assignment ?

Assessment summary

Concept Design Review: (Grp) Layout drawing or freehand sketch of the design concept of the group’s pneumatic engine to gain peer, tutor and technician feedback on design feasibility prior to the commencement of detailed design.

Systems Engineering report: (Ind) Written report examining and discussing pneumatic engine’s performance specifications and system verification plan.

Design proposal: (Grp) Written proposal with preliminary design of device including basic energy analysis and basic drawings.

AS1100 drawing threshold task (Ind): During the one hour tutorials of Week 5 and 6, successfully hand draft an assembly drawing of a supplied object to the requirements of AS1100.

Progress report: (Grp) Written report on progress on design and build to date, detailed drawings to AS1100 required.

Final report: (Grp) Written report recording the research, design, and construction of the completed device, full detailed drawings and assembly drawing to AS1100 required.

Project outcome (Grp): short talk (2-3mins) and testing of built device using dynamometer

Reflective learning report: (Ind) Student to critically discuss their learning as related to this unit of study.

Quiz: one hour in-tutorial quiz middle of week 13. Covers any material from lectures, Canvas resources, tutorials.

SPARKPlus: (Ind) SPARKPlus will be used to collect self and peer assessment to both evaluate a team member’s contribution to the final project / report and convert group marks into individual marks.

To pass this subject students are required to satisfactorily complete all assignments.

To meet the team based learning outcomes, students must obtain a minimum overall SPARKPlus Relative Performance Factor (RPF) of at least 0.6. 

  • Overall RPF = (0.25 x RPF1) + (0.25xRPF2) +(0.5xRPF3) where RPF1 refers to the Relative Performance Factor for the SPARKPLus – Design Proposal activity, RPF 2 refers to the Relative Performance Factor for the SPARKPLus – Progress Report activity and RPF3 refers to the Relative Performance Factor for the SPARKPLus – Final Report activity.

Detailed information for each assessment will be available on Canvas.

Assessment criteria

The University awards common result grades, set out in the Coursework Policy 2014 (Schedule 1).

As a general guide, a high distinction indicates work of an exceptional standard, a distinction a very high standard, a credit a good standard, and a pass an acceptable standard.

Result name

Mark range

Description

High distinction

85 - 100

 

Distinction

75 - 84

 

Credit

65 - 74

 

Pass

50 - 64

 

Fail

0 - 49

When you don’t meet the learning outcomes of the unit to a satisfactory standard.

For more information see sydney.edu.au/students/guide-to-grades.

For more information see guide to grades.

Late submission

In accordance with University policy, these penalties apply when written work is submitted after 11:59pm on the due date:

  • Deduction of 5% of the maximum mark for each calendar day after the due date.
  • After ten calendar days late, a mark of zero will be awarded.

This unit has an exception to the standard University policy or supplementary information has been provided by the unit coordinator. This information is displayed below:

5% per day. Any late penalties are applied to all group members. Quiz and project outcomes have 100% late penalty.

Academic integrity

The Current Student website  provides information on academic integrity and the resources available to all students. The University expects students and staff to act ethically and honestly and will treat all allegations of academic integrity breaches seriously.  

We use similarity detection software to detect potential instances of plagiarism or other forms of academic integrity breach. If such matches indicate evidence of plagiarism or other forms of academic integrity breaches, your teacher is required to report your work for further investigation.

You may only use artificial intelligence and writing assistance tools in assessment tasks if you are permitted to by your unit coordinator, and if you do use them, you must also acknowledge this in your work, either in a footnote or an acknowledgement section.

Studiosity is permitted for postgraduate units unless otherwise indicated by the unit coordinator. The use of this service must be acknowledged in your submission.

Simple extensions

If you encounter a problem submitting your work on time, you may be able to apply for an extension of five calendar days through a simple extension.  The application process will be different depending on the type of assessment and extensions cannot be granted for some assessment types like exams.

Special consideration

If exceptional circumstances mean you can’t complete an assessment, you need consideration for a longer period of time, or if you have essential commitments which impact your performance in an assessment, you may be eligible for special consideration or special arrangements.

Special consideration applications will not be affected by a simple extension application.

Using AI responsibly

Co-created with students, AI in Education includes lots of helpful examples of how students use generative AI tools to support their learning. It explains how generative AI works, the different tools available and how to use them responsibly and productively.

WK Topic Learning activity Learning outcomes
Week 01 UoS introduction & Systems Engineering Lecture (1 hr) LO2 LO6
Week 02 Materials selection for design Lecture and tutorial (2 hr) LO1 LO2 LO3
Week 03 Design Methods & Machine Dynamics Lecture and tutorial (2 hr) LO1 LO2 LO3
Week 04 Design/Drawing/Review processes Lecture and tutorial (2 hr) LO2 LO7
Week 05 Fits and Tolerances Lecture and tutorial (2 hr) LO1 LO2 LO3 LO8
Week 06 Surface Finishes Lecture and tutorial (2 hr) LO1 LO2 LO5
Week 07 Mechanical Components and fasteners Lecture and tutorial (2 hr) LO1 LO2 LO3
Week 08 Machining and Flywheels Lecture and tutorial (2 hr) LO1 LO2 LO3 LO4 LO5
Week 09 Plain and Roller Bearings Lecture and tutorial (2 hr) LO1 LO2 LO3 LO4
Week 10 Pressure Vessels and Advanced Machine Processes Lecture and tutorial (2 hr) LO1 LO2 LO3 LO4
Week 11 Reflection and Continuous Improvement Lecture and tutorial (2 hr) LO7
Week 12 Gear Design and Formula SAE Lecture and tutorial (2 hr) LO1 LO2 LO3 LO4
Week 13 Unit Summary & Revision Lecture and tutorial (1 hr) LO1 LO2 LO3 LO4 LO5 LO7 LO8
Weekly Prepare for classes Independent study (13 hr) LO3 LO5 LO6
Non-contact independent work including SOLIDWORKS tutorials, research, homework, and working on assignments, group meetings, and prior readings across multiple weeks. Independent study (100 hr) LO1 LO2 LO3 LO4 LO5 LO6 LO7 LO8

Study commitment

Typically, there is a minimum expectation of 1.5-2 hours of student effort per week per credit point for units of study offered over a full semester. For a 6 credit point unit, this equates to roughly 120-150 hours of student effort in total.

Learning outcomes are what students know, understand and are able to do on completion of a unit of study. They are aligned with the University's graduate qualities and are assessed as part of the curriculum.

At the completion of this unit, you should be able to:

  • LO1. apply statics, dynamics and thermodynamics analysis methods to real design problems
  • LO2. undertake a simple design and build project from conception to completion
  • LO3. apply theory and analysis to real machinery, use of machine and hand tools
  • LO4. demonstrate basic workshop skills, learning to use machine tools for production of complex parts
  • LO5. undertake research into existing design as part of developing new design
  • LO6. apply theory of systems engineering to real world design process
  • LO7. use self-reflection and critical thinking to improve your learning skills.
  • LO8. Constructively contribute ideas and address team issues through conflict resolution and critically evaluate self and peer contributions in a team based learning scenario
  • LO9. Generate and interpret engineering drawings to AS1100 Parts 101 and 201

Graduate qualities

The graduate qualities are the qualities and skills that all University of Sydney graduates must demonstrate on successful completion of an award course. As a future Sydney graduate, the set of qualities have been designed to equip you for the contemporary world.

GQ1 Depth of disciplinary expertise

Deep disciplinary expertise is the ability to integrate and rigorously apply knowledge, understanding and skills of a recognised discipline defined by scholarly activity, as well as familiarity with evolving practice of the discipline.

GQ2 Critical thinking and problem solving

Critical thinking and problem solving are the questioning of ideas, evidence and assumptions in order to propose and evaluate hypotheses or alternative arguments before formulating a conclusion or a solution to an identified problem.

GQ3 Oral and written communication

Effective communication, in both oral and written form, is the clear exchange of meaning in a manner that is appropriate to audience and context.

GQ4 Information and digital literacy

Information and digital literacy is the ability to locate, interpret, evaluate, manage, adapt, integrate, create and convey information using appropriate resources, tools and strategies.

GQ5 Inventiveness

Generating novel ideas and solutions.

GQ6 Cultural competence

Cultural Competence is the ability to actively, ethically, respectfully, and successfully engage across and between cultures. In the Australian context, this includes and celebrates Aboriginal and Torres Strait Islander cultures, knowledge systems, and a mature understanding of contemporary issues.

GQ7 Interdisciplinary effectiveness

Interdisciplinary effectiveness is the integration and synthesis of multiple viewpoints and practices, working effectively across disciplinary boundaries.

GQ8 Integrated professional, ethical, and personal identity

An integrated professional, ethical and personal identity is understanding the interaction between one’s personal and professional selves in an ethical context.

GQ9 Influence

Engaging others in a process, idea or vision.

Outcome map

Learning outcomes Graduate qualities
GQ1 GQ2 GQ3 GQ4 GQ5 GQ6 GQ7 GQ8 GQ9

This section outlines changes made to this unit following staff and student reviews.

2023 - Reduced the content of the in class Quiz based on feedback from the students. 2022 - Moved final report from Week 13 to Week 12 as requested in USS. Incorporated Systems Engineering in lieu of historical report.
  1. To pass this subject students are required to satisfactorily complete all assignments in the Unit Outline.
  2. To meet the team based learning outcomes, students must obtain a minimum overall SPARKPlus Relative Performance Factor (RPF) of at least 0.5. 
  • Overall RPF = (0.25 x RPF1) + (0.25xRPF2) +(0.5xRPF3) where RPF1 refers to the Relative Performance Factor for the SPARKPLus – Design Proposal activity, RPF 2 refers to the Relative Performance Factor for the SPARKPLus – Progress Report and RPF3 refers to the Relative Performance Factor for the SPARKPLus – Final Report.

Work, health and safety

Students must complete workshop induction during scheduled sessions if participating in physical workshop sessions.

Disclaimer

The University reserves the right to amend units of study or no longer offer certain units, including where there are low enrolment numbers.

To help you understand common terms that we use at the University, we offer an online glossary.